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Aerial view of the Walkinshaw Group manufacturing campus

Four Facilities, One Secure Manufacturing Campus

Walkinshaw Group, Metro Group & ICT

Walkinshaw Group had outgrown its footprint, running four production lines out of separate sites scattered across Victoria, Australia. The answer was one super site: a 106,000-square-metre campus that brings competing vehicle programs and a 140-plus person engineering and R&D team under a single roof, with strict separation between them. Working with longtime partner Metro Group, Walkinshaw built the security foundation on ICT's Protege GX platform.

Project Highlights

  • Four facilities consolidated into one purpose-built manufacturing campus
  • 116 access-controlled doors managed from a single Protege GX platform
  • Around 145 CCTV cameras integrated through NX Witness for full site coverage
  • 140-plus engineers working in R&D areas locked down with strict, approval-based access
  • Zero outages reported since handover, on a platform proven across Walkinshaw's sites for more than a decade
Location

Victoria, Australia

Location

Industry

Automotive Manufacturing

Industry

Doors

116

Access-Controlled Doors

Protege GX

11

Protege GX Controllers

Inside the Walkinshaw Group manufacturing campus
We want to keep challenging the norms. Can we do things better? Can we make things smarter? We want partners who help us push the boundaries of what's possible.

— Lee Webster, Head of IT, Walkinshaw Group

The Story

Consolidating four production lines onto one site meant more than putting everyone under one roof. It meant keeping competing vehicle programs apart, protecting unreleased R&D, and running the whole campus from one centralized view.

One campus, four independent production lines

"We had several sites scattered across Victoria and the idea was to build one super site to consolidate four production lines under one roof and get everybody together," said Lee Webster, Head of IT at Walkinshaw Group.

The new 106,000-square-metre campus houses multiple vehicle programs running side by side for several automotive brands, plus a 140-plus person engineering and R&D team developing unreleased vehicle programs and protecting proprietary IP. Walkinshaw needed centralized oversight across the whole site, with strict separation between competing programs and production lines that couldn't be allowed to cross paths.

Each of the four production lines runs on its own independent security, CCTV, access control and network, while Protege GX keeps all of it unified under one centralized view. "Each line is configured independently," Webster said. "It's got its own security, CCTV, access control and network, so it can operate independently while still being under the same roof."

Inside the Walkinshaw Group manufacturing campus
Secure gated entry at the Walkinshaw Group campus

A proven platform, scaled up

Walkinshaw turned to Metro Group, a technology partner that has supported the business for nearly 25 years, growing alongside it from around 100 employees to more than 1,200. Metro Group was brought in at the concept stage, well before construction began, and handled the fibre, Wi-Fi, data network, security and CCTV design, plus integration and commissioning from start to finish.

Metro Group built the security foundation around ICT's Protege GX platform, deploying 116 access-controlled doors across 11 controllers, integrated with approximately 145 CCTV cameras through NX Witness, mobile credentials and 24/7 guardhouse monitoring. The same compartmentalized approach locks down the engineering and R&D areas, where access requires approval and sign-off before anyone can enter.

Walkinshaw had already run ICT solutions across its other sites for more than a decade, so extending Protege GX to a campus two to three times larger wasn't a gamble. "It had already proven itself at our other sites, so it was a logical move for us," Webster said.

The Outcome

The result is a single, unified security platform running one of the largest manufacturing facilities Metro Group has delivered. Thousands of employees, contractors and visitors move through the campus every day, competing vehicle programs stay separated, and the engineering and R&D areas stay locked down behind approval-based access, all managed from one centralized view.

Because Protege GX had already proven itself across Walkinshaw’s other sites for more than a decade, scaling it to a campus two to three times larger came without surprises. “We haven’t had any outages. We haven’t had any issues,” says Shane Franklin, Managing Director of Metro Group. “We’ve simply taken a proven platform and scaled it across one of the largest manufacturing facilities we’ve delivered.”

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